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Instruction Sheet

TOOLING ASSISTANCE CENTER

1-800-722-1111

PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

408-9767

Modular Plug Hand Tools

(Premium Grade) 231652-[ ]

12 JUN 14 Rev R

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use

and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

1. INTRODUCTION

Modular Plug Hand Tools 231652-[ ] (shown in

Figure 1) are designed to terminate modular plug

connectors onto stranded or solid, shielded or

unshielded flat oval cable or round cable. The tool also

cuts and strips unshielded flat oval cable. Other cable

must be prepared by separate tools.

Each tool includes Die Set (853400-[ ]) (see Figure 2),

except Tool 2-231652-0 which is available without a

die set. The die sets are also available separately.

All numerical values in this instruction sheet are in

metric units [with U.S. customary units in brackets].

Dimensions are in millimeters [and inches]. Figures

are not drawn to scale.

Reasons for reissue of this instruction sheet are

provided in Section 8, REVISION SUMMARY.

Figure 1

2. DESCRIPTION (FIgure1)

The die set consists of a nest and an indenter, each

marked with a color-code dot. The die set is held in the

tool by a single die-holding screw. Each die set is

unique to its purpose, but die sets can be

interchanged to accommodate any modular plug.

Refer to Figure 2.

The tool features a wire cutter and flat oval cable

stripper to prepare unshielded flat oval cable. The tool

handle ensures full crimping. Once engaged, the

ratchet will not release until the handles have been

FULLY closed, unless the ratchet release (pawl) is

depressed to manually release the ratchet. When

depressed, the pawl prevents crimping of an

improperly positioned modular plug.

 The BLACK color-coded tool and die set can be used for non-keyed

modular plugs; however, the RED color-coded tool and die set are

more durable when crimping non-keyed modular plugs.

† Includes 2119000-1 JacKnack Tool (408-10326).

Figure 2

The dies bottom before the ratchet releases. This

feature ensures maximum electrical and tensile

performance of the crimp. DO NOT re-adjust the

ratchet.

NOTE

Flat Oval

Cable

Stripper

Die Holding

Screw

Nest (Die)

Color Code Dot

Ratchet

Release

(Pawl)

Handle

Indenter (Die)

Color Code Dot

Cable Cutter

DO NOT cycle the tool

without a die in place;

otherwise, damage to the

stripping blades may occur

CAUTION

TOOL

DIE SET

PART

NUMBER

COLOR

CODE DOT

DESCRIPTION

(Modular Plug Type)

2-231652-1† 0-853400-1 Black

8-Position Line

Blue (Small Conductor)

Keyed, Non-Keyed

Shielded

2-231652-3 0-853400-3 Green

4-Position

Handset

2-231652-6 0-853400-6 Orange

6-Position

Offset Latch

2-231652-7 0-853400-7 Violet

6-Position

Long Body

2-231652-8 0-853400-8 Blue

2-, 4-, 6-Position Line

Blue (Small Conductor)

3-231652-0† 1-853400-0 White

8-Position

High Performance

3-231652-5 1-853400-3 Red

8-Position Line

Blue (Small Conductor)

Non-Keyed

3-231652-6 1-853400-4 Gray

8-Position Slimline

Category 6/6A

CAUTION

ORIGINAL INSTRUCTIONS

1 2 3 4 5 6

Inhaltsverzeichnis

Seite 1 - 408-9767

Seite 2

408-97672 of 6Rev R3. CABLE PREPARATIONRefer to Figure 3, and select the appropriate cable and die set for the modular plug being used.  The BLACK co

Seite 3

408-97673 of 6Rev RFigure 4 Figure 5

Seite 4 - 5.1. Changing Die Set

408-97674 of 6Rev RWhen crimping, make sure to hold the modular plug in the fully seated position to prevent the modular plug from pushing out during

Seite 5 - Figure 8

408-97675 of 6Rev RFigure 86. MAINTENANCE AND INSPECTIONInspect the tool and die set immediately upon arrival at your facility and at regularly schedu

Seite 6 - 8. REVISION SUMMARY

408-97676 of 6Rev RFor tool evaluation and customer repair service, call 1-800-526-5136.8. REVISION SUMMARYRevisions to this instruction sheet include